The two-axis lathe is a marvel of modern engineering, designed to process both ends of the workpiece simultaneously in a single clamping. This innovative feature significantly streamlines manual operations, boosts productivity, and reduces the number of required processes. The inclusion of a second spindle allows for comprehensive turning and seamless workpiece transfer during machining, leading to reduced cycle times. Its 30-degree inclined structure ensures unparalleled precision, exceptional rigidity, and remarkable cutting stability. Built from one-piece high-strength HT300 cast iron and enhanced by finite element analysis, the lathe bed guarantees superior mechanical rigidity and stability. This design maintains long-term accuracy, enhances processing stability, extends tool life, and incorporates stress relief treatment for improved accuracy retention. The high-strength roller linear rail structure and screw pre-tension transmission system further augment rigidity performance, while its sleek and modern appearance aligns with contemporary trends.
Main features of this machine tool:
1. Equipped with a direct drive synchronous electric spindle device, which includes a magnetic ring incremental encoder with sine and cosine positioning accuracy of 20 arc seconds and C-axis indexing accuracy of 40 arc seconds. This setup effectively eliminates spindle vibration, achieving a nose deflection accuracy within 0.002MM, thereby enhancing the surface finish of the workpiece. The rear-mounted rotor facilitates faster installation and maintenance, while the spindle motor's cooling system mitigates thermal displacement, ensuring a constant operating temperature. Following rigorous dynamic balance testing, the spindle system retains excellent accuracy, high rigidity, and efficiency, making it ideal for both finishing and heavy cutting operations. This machine is particularly suited for the mass production of complex shapes and high-smoothness products.
2. Featuring a high-rigidity integrated design servo power turret, this machine excels in rapid and precise tool changes. When paired with the high-speed power axis for power milling, it delivers outstanding turning and milling combined processing capabilities. The tool holder utilizes a high-rigidity BMT installation interface, and the power transmission shaft is driven by a servo spindle motor.
3. The machine incorporates roller linear guides and precision-ground ball screws that have been heat-treated to ensure optimal accuracy and durability. Each axis features a direct transfer structure and a double-anchor pre-relay design, minimizing thermal displacement and significantly enhancing processing accuracy. The high-rigidity, large-sized, heavy-duty linear slide rails maintain accuracy under impact, while providing smooth, low-noise displacement, thus extending the machine's service life.
4. This machine offers a comprehensive hydraulic and lubrication system, equipped with high-quality hydraulic pumps, valves, and other components to substantially reduce the failure rate. The design of these systems prioritizes simplicity and reliability.
5. The machine is fitted with a Taiwan rotary chuck cylinder and an optional automatic chip removal device, dramatically reducing operator labor intensity while ensuring safe and efficient production. These functional components are programmable and controllable, and can be customized with special fixtures according to user requirements.
Item |
Unit |
TY106MY/E |
Max. swing diameter over bed |
mm |
Φ660 |
Max. processing diameter |
mm |
Φ330 |
Max. processing diameter on tool holder |
mm |
Φ330 |
Max. processing length |
mm |
240 |
distance between two tops |
mm |
450 |
Spindle nose |
type |
A2-5 |
Max. spindle speed |
rpm |
5500 |
Cylinder/Chuck |
lnch |
6″ |
Spindle bore diameter |
mm |
Φ56 |
Bar diameter |
mm |
Φ46 |
Direct drive spindle motor power |
kw |
17.5 |
X-axis limit travel |
mm |
210 |
X/Z axis rail specifications |
spes |
35 Roller |
Z axis limit travel |
mm |
320 |
Y axis travel |
mm |
90±45 |
X/Z/Y axis motor power |
kw |
1.8/1.8/1.2 |
X/Z/Y axis rapid movement |
m/min |
24/24/8 |
X/Z positioning accuracy |
mm |
±0.005 |
X/Z repeatability |
mm |
±0.003 |
Powered tool turret type |
pcs |
BMT45-12T |
Power turret power/torque |
KW/Nm |
5.5/35 |
Max. speed of driven tool holder |
rpm |
6000 |
Square tool holder specifications |
mm |
25X25 |
Circular boring tool holder specifications |
mm |
Φ40 |
Adjacent tool change time |
sec |
0.15 |
Positioning accuracy |
/ |
±2" |
Repeatability |
/ |
±1" |
Programmable hydraulic tailstock |
/ |
Programmable |
Max. travel of tailstock |
mm |
360 |
Tailstock sleeve tapered hole |
type |
Mohs4# |
Tailstock sleeve diameter |
mm |
Φ80 |
Sleeve stroke |
mm |
100 |
Machine size |
mm |
2200*2000*1800 |
Machine weight |
kg |
3800 |
Cutting fluid tank volume |
L |
150 |
Hydraulic unit box volume |
L |
40 |
Hydraulic oil pump motor power |
kw |
1.5 |
Lubricating oil tank volume |
L |
2 |
Automatic lubrication pump motor power |
W |
50 |
Cooling water pump power |
W |
750 |