The state-of-the-art two-axis lathe revolutionizes machining by processing both ends of a workpiece simultaneously in a single clamping. This innovation not only minimizes manual operations but also significantly boosts output while reducing process complexity. With the advanced second spindle, full turning is achieved, and workpieces are efficiently transferred during machining, thereby slashing cycle times. The lathe boasts an optimized 30-degree inclined structure, offering unparalleled precision, exceptional rigidity, and outstanding cutting stability. Constructed from high-strength HT300 cast iron, the one-piece lathe bed undergoes rigorous finite element analysis, ensuring superior mechanical rigidity and stability. This design maintains long-term accuracy, enhances processing stability, prolongs tool life, and benefits from stress relief treatments for accuracy retention. The high-strength roller linear rail design and screw pre-tensioned transmission system further enhance rigidity. Its sleek, modern appearance aligns with contemporary trends, making it not just a powerful tool but also a style statement.
Main features of this machine tool:
1. The direct drive synchronous electric spindle device features a magnetic ring incremental encoder with positioning accuracy of 20 arc seconds and C-axis indexing accuracy of 40 arc seconds. This setup effectively eliminates spindle vibration, maintaining a nose deflection accuracy within 0.002mm. It enhances the surface finish of workpieces and facilitates faster installation and maintenance with a rear-mounted rotor. The spindle motor's cooling system suppresses thermal displacement, ensuring a constant operating temperature. Under stringent dynamic balance tests, the spindle system exhibits excellent accuracy retention, high rigidity, and efficiency, making the machine apt for both finishing and heavy-duty rough machining. It's especially ideal for the mass production of complex, high-smoothness products.
2. The high-rigidity integrated design servo power turret enhances rapid and precise tool changes. When combined with high-speed power axis milling, it provides superb turning and milling capabilities. The high-rigidity BMT installation interface for the tool holder and the servo spindle-driven power transmission shaft ensure remarkable performance.
3. Featuring roller linear guides and heat-treated, precision-ground ball screws, the machine ensures optimal accuracy and longevity. Each axis incorporates a direct transfer structure and a double-anchor pre-relay method, minimizing heat displacement and significantly improving processing precision. The high-rigidity, large-sized, heavy-duty linear slide rails maintain accuracy even under impact, offering smooth, low-noise displacement, and extending the machine's service life.
4. The integrated hydraulic and lubrication system uses high-quality components, including hydraulic pumps and valves, which significantly reduce failure rates. Designed for simplicity and reliability, these systems ensure smooth and efficient operation.
5. Equipped with a Taiwan rotary chuck cylinder and an optional automatic chip removal device, this machine drastically reduces operator labor intensity, ensuring safe, efficient production. The programmable control of functional components allows for customized design and installation according to user-specific requirements, including special fixtures.
Item |
Unit |
TY106MY/E |
Max. swing diameter over bed |
mm |
Φ660 |
Max. processing diameter |
mm |
Φ330 |
Max. processing diameter on tool holder |
mm |
Φ330 |
Max. processing length |
mm |
240 |
distance between two tops |
mm |
450 |
Spindle nose |
type |
A2-5 |
Max. spindle speed |
rpm |
5500 |
Cylinder/Chuck |
lnch |
6″ |
Spindle bore diameter |
mm |
Φ56 |
Bar diameter |
mm |
Φ46 |
Direct drive spindle motor power |
kw |
17.5 |
X-axis limit travel |
mm |
210 |
X/Z axis rail specifications |
spes |
35 Roller |
Z axis limit travel |
mm |
320 |
Y axis travel |
mm |
90±45 |
X/Z/Y axis motor power |
kw |
1.8/1.8/1.2 |
X/Z/Y axis rapid movement |
m/min |
24/24/8 |
X/Z positioning accuracy |
mm |
±0.005 |
X/Z repeatability |
mm |
±0.003 |
Powered tool turret type |
pcs |
BMT45-12T |
Power turret power/torque |
KW/Nm |
5.5/35 |
Max. speed of driven tool holder |
rpm |
6000 |
Square tool holder specifications |
mm |
25X25 |
Circular boring tool holder specifications |
mm |
Φ40 |
Adjacent tool change time |
sec |
0.15 |
Positioning accuracy |
/ |
±2" |
Repeatability |
/ |
±1" |
Programmable hydraulic tailstock |
/ |
Programmable |
Max. travel of tailstock |
mm |
360 |
Tailstock sleeve tapered hole |
type |
Mohs4# |
Tailstock sleeve diameter |
mm |
Φ80 |
Sleeve stroke |
mm |
100 |
Machine size |
mm |
2200*2000*1800 |
Machine weight |
kg |
3800 |
Cutting fluid tank volume |
L |
150 |
Hydraulic unit box volume |
L |
40 |
Hydraulic oil pump motor power |
kw |
1.5 |
Lubricating oil tank volume |
L |
2 |
Automatic lubrication pump motor power |
W |
50 |
Cooling water pump power |
W |
750 |